pliers thumbscrew (1 per jaw) jaw mount (2 places) jaw kit ? (refer to table) insertion tool jaw kit ? used with 1976593-1 1976923-1 standard sockets 1445693-[ ] boeing bacc47gb1 or bacc47gn1 1976593-2 1976923-2 standard pin 1445692-[ ] boeing bacc47ga1 or bacc47gm1 1976593-3 1976923-3 short socket 2000032-1 1976593-4 1976923-4 short pin 2000031-1 1976593-5 all of the above all of the above 1976593-6 1976923-1 standard socket 1445693-[ ] boeing bacc47gb1 or bacc47gn1 1976923-2 standard pin 1445692-[ ] boeing bacc47ga1 or bacc47gm1 1976593-7 1976923-5 long pin 2000377-1 boeing bacc47gm1 ? 2012 tyco electronics corporation, a te connectivity ltd. company ? all rights reserved *trademark te connectivity, te connectivit y (logo), and te (logo) are trademarks. other logos, product and/or company names may be tradem arks of their respective owners. 1 of 2 instruction sheet tooling assistance center 1-800-722- 1111 ? product information 1-800-522-6752 this controlled document is subject to change. ? for latest revision and regional customer service, visit our website at www.te.com 408-10191 ? quadrax ferrule insertion tools 1976593-[ ] 08 mar 12 rev d proper use guidelines cumulative trauma disorders can result from the prolonged use of manually powered hand tools. hand tools are intended for occas ional use and low volume applications. a wide selection of powered application equipment for extended-use, production operations is avail able. ? included with insertion tool and available separately. figure 1 1. introduction quadrax ferrule insertion tools 1976593-[ ] are used to insert the ferrule into the shell of quadrax pin and socket contacts. if used properly, the tool ensures proper insertion depth. boeing is a trademark. reasons for reissue of this instruction sheet are provided in section 7, revision summary. 2. description (see figure 1) each insertion tool consists of a pliers and a jaw kit except tool -5 which includes four jaw kits (1976593-1 through -4). the jaw kit consists of a top jaw, bottom jaw, and two thumbscrews. the top jaw is designed to hold the cable and the bottom jaw is designed to hold the shell during insertion of the ferrule. the jaws are interchangeable between the pliers (of the in sertion tools) and the jaw mounts (of the pliers). the jaw kits are also available separately (part numbers are given in figure 1). 3. jaw installation and removal to install the jaws, proceed as follows: 1. slide the top jaw onto e ither jaw mount of the pliers until it stops. make sure that the thumbscrew faces outward. tighten the thumbscrew. 2. slide the bottom jaw onto the other jaw mount unti l it stops. make sure that the thum bscrew faces outward. tighten the thumbscrew. 3. close the handles of the pliers until the jaws bo ttom. check that the jaws align. to remove a jaw, loosen the thumbscrew, and slide the jaw out of the jaw mount. 4. using the tool note i these instructions assume that the pin or socket contact is properly installed onto the cable. ? ? refer to figure 2, and proceed as follows: 1. fully open the handles of the pliers. 2. position the shell of the contact in the bottom jaw so that th e shoulder rests on the jaw. 3. position the cable in the top jaw. make sure that the cab le is straight. 4. close the handles until the jaws bottom. fully o pen the handles, and pull the contact and cable from the jaws.
danger stop 408-10191 2 of 2 rev d to avoid personal injury, do not hold onto the cable or shell near the jaws when closing the handles. keep fingers and objects clear of the jaws. ? pliers handles fully open shoulder of shell bottom jaw ferrule (ref) top jaw cable figure 2 5. maintenance and inspection 5.1. daily maintenance it is recommended that each operator be made aware of, and responsible for, the following steps of daily maintenance. 1. remove dust, moisture, and contaminants with a clea n, soft brush or a lint-free cloth. do not use objects that could damage the insertion tool components. 2. ensure that all components are in place and p roperly secured. 3. when the insertion tool is not in use, keep the h andles closed to prevent objects from becoming lodged in the jaws. store it in a clean, dry area. 5.2. periodic inspection regular inspections should be performed by quality control personnel. a record of scheduled inspections should remain with the insertion tool or be supplied to personnel responsible for the insertion tool. 6. replacement and repair the insertion tools are not repairable. order insertion tools and jaw kits through your representative, or call 1-800-526-5142, or send a facsimile of your purchase order to 717-986-7605, or write to: customer service (038-035) ? tyco electronics corporation ? po box 3608 ? harrisburg pa 17105-3608 7. revision summary revisions to this instruction sheet include: ? added insertion tool and jaw kit to figure 1 ? added jaw kit part numbers to section 2 ? removed original instructions
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